Cikakken yin simintin gyare-gyaren zanen yana nuni ga samfuran zana da aka yi amfani da su a ci gaba da yin kyawon tsayuwa. Fasaha mai ci gaba da simintin gyare-gyare sabon fasaha ne wanda kai tsaye yake narkar da narkakken karfe cikin wani abu ta hanyar gyaran simintin gyare-gyare. Saboda baya shan birgima kuma ya zama abu kai tsaye, ana guje wa dumama ƙarfe, don haka ana iya samun kuzari da yawa.
Ana yin zane-zane mai gudana daga kayan albarkatun ƙasa (coke, coke, kwal ...) bayan jerin ayyukan samarwa. Daga cikin su, matsawa gyare-gyaren tsari na iya zama bi da bi sanyi matsawa gyare-gyaren ko sanyi isostatic latsa gyare-gyaren tsari. A ci-gaba high-tonnage sanyi isostatic matsi tsari ne soma don tabbatar da samar da uniform, mai girma da kuma high-ƙarfi m simintin graphite. Theara maganin maganin farfajiyar farfajiya na iya raira waƙar sabis na mai ƙirar ƙarfe, inganta ƙimar ci gaba da yin ƙarfe ƙarfe, da haɓaka saurin aikin simintin gyare-gyare.
Idan aka kwatanta shi da kayan aikin graphite don wasu dalilai, mai zafin zane mai gudana yana da halaye masu zuwa: ƙwaya mai kyau, kayan ɗamara iri ɗaya, ƙarar girma, ƙaramin porosity da ƙarfi. Ayyukanta na asali kamar haka:
Sigogi |
Fihirisa |
C Abun ciki (%) |
99.9 ~ 99.995 |
Girma mai yawa (g / cm3) |
1.75 ~ 1.90 |
Arfin Matsa lamba (MPa) |
60 ~ 100 |
Lexarfin lankwasawa (MPa) |
24 ~ 50 |
Matasan Matasa (GPa) |
7 ~ 11 |
Matsayi (%) |
14 ~ 21 |
Takamaiman Resistance (μΩ · m) |
10 ~ 20 |
1) Kasashe suna ba da mahimmancin ci gaba da aikace-aikacen zane-zane mai gudana. Wannan za a iya tabbatar da daga karuwa a cikin iri-iri na ci gaba da zaben 'yan wasa graphite, tsari ci gaba, da kuma ingancin ci gaba. Misali, kasashen Jamus da Japan sun kuskura sun kashe makuden kudade a yayin ci gaba da aikin zubi wanda ya ci gaba, saboda haka suna samar da wasu nau'ikan ci gaba da aikin zane-zane, kuma ingancin ma yafi kyau. Bayanan jan ƙarfe da fasahar simintin gyare-gyaren ƙarfe suma suna da ɗan haɓaka.
2) Dangane da ci gaban samfura, kasashen waje sun mai da hankali sosai ga ci gaban mai-kyau, mai-girma, zane-zanen isotropic azaman mai zane-zane na ci gaba. Musamman, kamfanin Linsdorf na Jamusawa ya sami ƙwarewar kwarewa a wannan yanki kuma ya ɗauki matakai da yawa. Kamfanin Toyo Tansuo na Japan shima yana ci gaba, kuma yana da damar wucewa. A kasar Sin, Dongshin Carbon Plant da Carbon Shuba Carbon Shuba sun yi nasara a wannan yanki 'yan shekarun da suka gabata. Don inganta aikin aikin farfajiyar ƙarafa, ana amfani da fasahar rufe farfajiya, wanda ke da tasiri mafi girma kan haɓaka rayuwar sabis na ci gaba da jefa ƙira. Tarayyar Soviet ta karɓi fasahar narkar da sinadarin boron nitride, yayin da zanen ci gaba da zana zane a cikin ƙasata galibi an adana shi ne. Kodayake ba a yadu da shi ba, yawancin masu amfani sun yi marhabin da shi. Bugu da kari, kamfanin samar da wutar lantarki na Shanghai shima yana amfani da tsari na gargajiya don kara 0.6 zuwa 2% na karafan karfe, kuma yana amfani da aikin wadannan karafan karfe don canzawa zuwa babban carbides mai narkewa a 2500 ℃ mai zafin jiki mai fasaltawa, don haka inganta haɓakar iskar shaka na ci gaba da zaben 'yan wasa graphite. Don cimma manufar inganta rayuwar sabis.
3) A manyan sikelin-bayani na ci gaba da simintin jadawalin graphite ya zama babban fifiko. Ganin cewa ingancin babban siket din zane mai zane yana da babban rata idan aka kwatanta shi da kasashen waje, ya kamata ayi kokarin bunkasa shi. Wannan ya cancanci kulawa da masana'antun da suka dace, duka dangane da fa'idodin zamantakewa da tattalin arziki.
4) A cikin kasata, fasahar ci gaba da aikin simintin gyare-gyare na bayanan martaba na jan ƙarfe ya haɓaka cikin sauri, an fara shi a baya, yana da girma, kuma yana da ƙwarewa da wadatacciyar ƙwarewa. A ci gaba da zaben 'yan wasa na simintin gyaran kafa bayanan martaba sabon ci gaba ne, kuma ana buƙatar ci gaba da fasahar yin simintin gyare-gyare Duk da cewa har yanzu ana iya amfani da jifa jifa, ci gaba da haɓakawa ya zama dole.
5) Bincike ya kamata a gudanar don inganta ƙirar ƙira na ci gaba da yin simintin gyare-gyaren zane da inganta tsarin samfur. Wannan ma ɗayan matakan ne na inganta rayuwar mai ƙirar ƙaramin hoto. Jamus da Tarayyar Soviet suna da cikakkun buƙatu don ƙera kayan aikin ƙira, kuma masu amfani da gida suna fatan cewa za a iya inganta ƙwanƙolin bango na ciki na ci gaba da yin zane-zane, wanda zai iya hana ɓarkewa a saman simintin gyaran. Bugu da kari, domin inganta yanayin lambar sadarwa. Yakamata a inganta sifa da sifa ta ci gaba da yin simintin gyare-gyare na zana jifa don yankin tuntuɓar juna da jan karfe ya kai kashi 80%.